ABS material is very common in the injection moulding process, with good fluxility and toughness ,this part is an interior part of the carbody, and injected by a 180ton machine.The main difficulties are the thin and small ribs, we’d have to adjust the injection process to prevent the shirinkage,the most common material we use:ABS, PA6, PA12, PA66, PBT, PC, PC/ABS, PC/PBT,PP, PE,POM TPU,TPE, Rubber, HDPE, Silicon, PVC,PMMA(Acrylic).
50 Set/Sets per Month
Injection molding is used to produce thin-walled plastic parts for a wide variety of applications, one of the most common being plastic housings. Plastic housing is a thin-walled enclosure, often requiring many ribs and bosses on the interior. These housings are used in a variety of products including household appliances, consumer electronics, power tools, and as automotive dashboards. Other common thin-walled products include different types of open containers, such as buckets. Injection molding is also used to produce several everyday items such as toothbrushes or small plastic toys. Many medical devices, including valves and syringes, are manufactured using injection molding as well.
Most thermoplastics can be processed by Injection Moulding. The table below lists some of the commonly used materials:
♦Typical Material Used
Housings, containers, caps, fittings,including as below
Power-tool housing Disposable razors
Electrical Switches Crates/Recycling boxes
Automotive dash boards Television Cabinets
Drug Inhalation Units Automotive bumpers
Wheelie bins Syringes
Telephone handsets Washing-up bowls
DVDs Bottle Lids/closures
Here we provide from design consult, prototype,cnc machining, plastic injection mold tool making, zinc/aluminium die cast mold building, injection moulding.main facilities including high speed cnc center, Lathe, drilling machine, wire EDM machine, EDM machine, injection moulding machine,etc.
Generally ,we’d control the parts tolerance at 0.01mm, for some of the precision mold parts and components,the tolerance may be 0.001mm at most.We’d assembly the mold after around a 20-day cycle working for the parts manufacturing,in the next we go with the mold trial,2-5times mold trial is reasonable before a qualified sample was made.For these export mold,we’d pack with a wooden case and check again before the shipment…
As for the production molds,we’d strictly run the procedures based on ISO9001 and TS16949 quality systems. And we’d do the best to guarantee the top quality of the products to be exported.